Electrical steering column lock for an automotive vehicle

ABSTRACT

An electrical steering column lock for an automotive vehicle capable of locking and unlocking the steering column is disclosed. The electrical steering column lock includes a bolt intended to move for locking and for unlocking the steering column, a cam wheel intended to rotate according a first rotation axis and to cooperate with the bolt for controlling the bolt movement, a gear intended to rotate according to a second rotation axis and disposed so as to drive the rotation of the cam wheel, where the cam wheel and the gear are placed sensibly in a common plane have parallel rotation axes which are also parallel to the movement of the bolt.

The invention relates to an electrical steering column lock, also calledESCL, for an automotive vehicle capable of locking and unlocking theelectrical steering column.

A column lock used in automotive vehicle usually comprises an electricalmotor for controlling the movement of a bolt from a locking position toa rest position, in which the steering column is respectively blocked orunblocked which means free in rotation.

Such electrical steering column locks are placed in automotive vehiclesfor locking and unlocking the column lock, in an area where space isscarce and other elements (electronics, wires, etc.) are alsoimplemented.

Therefore, there is a need for having an ESCL with high compactness.

According to an aspect, the invention has for object an ESCL comprising:

-   -   a bolt intended to lock or to unlock the steering column,    -   a cam wheel for controlling the bolt movement,    -   a gear intended to be controlled by a motor and to control the        rotation of the cam wheel,

The cam wheel and the gear having parallel axes and are put on the sameplane.

The motor is also put on the plane comprising the cam wheel and thegear.

The ESCL of the invention is well compact, reliable and efficient forlocking and unlocking the steering column.

Characteristics and advantages of the invention will appear at thereading of the description of the following figures, among which:

FIG. 1 is a schematic view of an embodiment of an ESCL according to theinvention,

FIG. 2 is another view of the embodiment of FIG. 1, part of which hasbeen removed,

FIG. 3 is a cutaway view of a part of the ESCL of FIGS. 1 and 2,

FIGS. 4 a to 4 d are mode detailed views of the positioning assembly ofthe embodiment of the previous figures.

On all figures, the same element is referred to with the same number.

According to the invention, the ESCL 1 comprises:

-   -   a bolt 3 intended to lock or to unlock the steering column (not        illustrated)    -   a cam wheel 5 for controlling the bolt movement,    -   a gear 7 intended to be controlled by a motor 9 and to control        the rotation of the cam wheel.

The cam wheel 5 and the gear 7 have parallel axes 11, 13 and are put onthe same plane. Said axes 11, 13 are also parallel to the bolt 3movement 31.

The motor 9 is also put on the common plane comprising the cam wheel 5and the gear 7 and comprises a longitudinal axis contained in the commonplane, the said longitudinal axis being sensibly perpendicular to thefirst and second rotation axes 11, 13.

Thanks to the configuration of the invention, the ESCL 1 presents a highcompactness which enables to save space.

The motor 9 sets the gear 7 in motion via a worm gear 15 on its outputshaft, meshing with teeth of said gear 7. The gear 7 in turn sets thecam wheel 5 in rotational motion by the meshing of teeth carried by saidcam wheel 5 with the teeth of the gear 7.

The gear 7 is of a smaller diameter and features a smaller number ofteeth than the cam wheel 5. As a consequence, the gear 7 acts as areduction gear to adapt rotating speed and torque of the cam wheel 5.

An alternative embodiment (not shown) foresees that the worm gear 15directly drives the cam wheel 5 without intermediary gear 7, so that thecam wheel 5 is controlled directly by the motor 9.

The cam wheel 5 features a helical ramp 12 (see FIG. 2) on one of itslarge axial sides. The bolt 3 is leaning on the helical ramp 12, pressedagainst it by elastic means 27, here a coil spring, and restricted to atranslation movement by guiding means 33, here walls forming a corridorin which the bolt 3 moves. The resulting movement 31 direction of thebolt 3 driven by the helical ramp 12 is perpendicular to the planecontaining the main components 5, 7, 9.

When the cam wheel 5 rotates, the bolt 3 slides along the helical ramp12, and is consequently translated in the direction perpendicular to theplane containing the motor 9, gear 7 and cam wheel 5. This movementdisplaces the bolt 3 from a locking position in which the bolt 3 engagesin the steering column so as to prevent its rotation, to an unlockedposition in which the steering column may be rotated freely.

Furthermore, the helical ramp 12 may comprise a plurality of slopesections (not represented), with different inclination values. Due tothe different inclination values, different translation speeds of thebolt 3 are caused at constant rotation speed of the cam wheel 5.

An example of such a helical ramp 12 comprises a first low inclinationslope section, to set the bolt 3 progressively in motion. Then follows ahigh inclination slope section to quickly bring the bolt 3 to thelocking position and a second low inclination slope section, toprogressively slide the bolt in and out of the corresponding socket inthe steering column in which it fits to lock said steering column.

The motor 9 is controlled by an electronic circuit, for example printedon a plate 21 called PCB.

Thanks to the configuration of the invention, is it possible to put thePCB 21 above the cam wheel 5 and the gear 7. As illustrated in FIG. 1,the PCB 21 is put on a plane sensibly parallel to the one perpendicularto the respective axes 11, 13 of the cam wheel 5 and the gear 7 andpassing through the center of said cam wheel 5 and gear 7. The PCB 21may also be put on one side of the ESCL.

The printed circuit board 21 comprises a flat resin body on which copperor metallic current paths are printed, and with electronic elementsattached here in particular on the side opposite to the motor 9, gear 7and cam wheel 5.

The printed circuit board 21 carries an electric circuit, in thedepicted example on its side opposed to the aforementioned maincomponents (motor 9, gear 7, cam wheel 5), configured to drive the motor9 according to specific instructions.

If the space between the printed circuit board and the underlying maincomponents (motor 9, gear 7, cam wheel 5) permits, the other side of theprinted circuit board 21 may carry at least a part of the electriccircuit.

The ESCL 1 of the invention is electrical since the actuation of thelock is made by electronics.

As illustrated in FIGS. 1 to 3, the housing may be made in two parts.The motor 9, gear 7, cam wheel 5, bolt 3 and elastic means 13 arecontained in the housing, between the two parts 23 a and 23 b.

The part intended to be in contact with the steering column may be madein Zamac®, the other part may be made in a plastic material, forexample. Zamac® is an alloy comprising zinc and alloying elements ofaluminium, magnesium and copper.

The housing receives one or a plurality of fixing means, such as screw25.

The fixing means 25 may be used for fixing the PCB 21 in the housing.

The fixing means 25 may be used to attach the printed circuit board 21to the housing in parallel or in addition to the relative attaching ofthe housing parts 23 a, 23 b.

The bolt 3 is associated with elastic means 27, for example a spring. Ifthe spring is a compression spring, the said elastic means 27 is placedaccording to an axis sensibly parallel to the movement direction 31 ofthe bolt.

If the spring is a torsion spring, the axis of said spring is disposedperpendicular to the movement direction 31 of the bolt.

The housing may advantageously comprise two guiding means 33.

The said guiding means may delimit a recess intended to receive anappendix (not illustrated) belonging to the bolt 3 capable of slidingalong the said guiding means when the bolt 3 moves along the movementdirection 31 for locking or unlocking the steering column.

As illustrated in FIG. 3, the bolt 3 may be made in one piece or severalparts, for example two parts 3 a and 3 b connected to each other so thateach part 3 a and 3 b performs the same movement. A part 3 a may be madein Zamac® or plastic, and the other part 3 b engaging in the steeringcolumn may be made in a resilient material such as steel, for soliditypurpose.

According to the illustrated embodiment, only the bolt part 3 a receivesthe elastic means 27.

The cam wheel 5 for controlling the movement of the bolt 3 may be a gearwith teeth or spur gear teeth on lower side. A part of the bolt 3, forexample the part 3 a, cooperates with the said cam wheel 5 enabling thecontrolling of the movement of the bolt 3.

The said cam wheel 5 is rotatable around the axis 13.

The gear 7 is configured for rotating around the axis 11. The axis 13and the axis 11 are sensibly parallel. The cam wheel 5 and the gear 7are put sensibly on the same plane which means that the median plane ofgear 7 sensibly perpendicular to axis 13, 11 is the same median plane ofcam wheel 5.

The gear 7 transmits with a specific gear ratio the rotation of themotor 9 to the cam wheel 5.

The cam wheel 5 comprises an assembly for determining the position ofthe rotation of the cam wheel 5. The said assembly comprises a sensor 6such as a Hall effect position sensor, associated with a magnet 8typically comprising a plurality of north and south magnetic poles.Advantageously, the output of the sensor 6 may be used for controllingthe motor driving the cam wheel 5.

The sensor may have any shape suitable for detecting the position of themagnet, specifically the position of the poles. The said sensor may beput on the electric circuit printed on a plate which is able to controlthe movement of the motor.

In the depicted embodiments the magnet 8 comprises one north-southmagnetic dipole, like on the figures, with two magnetic poles N, Srespectively north and south.

The Hall effect position sensor 6, advantageously placed on the printedcircuit board 21, delivers a voltage which is a known function of therelative rotational position of the sensor 6 and magnet 8. Since thesensor 6 is fixed, it measures the rotational position of the cam wheel5. From the determining of the position over time, the rotation speed ofthe cam wheel 5 can be deduced. Knowledge of the rotational speed allowsto adjust the braking action of a braking device to the current speed inorder to reach more precisely specific cam wheel 5 positions.

The differentiated dipole N, S is then used as a position indicator.

Typically, the magnet may be put on one of the two largest side of thecam wheel 5 which enables to have a better compactness. Therefore, themagnet 8 may have any shape which enables a complementary with the shapeof the side of the cam wheel 5. As illustrated (see FIGS. 1 and 4 a to 4d), the magnet is sensibly a disc with one or several blades 10,protruding in a radial direction, which enable the said magnet toclosely follow the rotation of the cam wheel 5. The magnet 8 is hereinserted in a complementary housing on one of the two largest, axialsides of the cam wheel 5. The said cam wheel 5 may present two parts.The first part configured for receiving the magnet 8 and the second partconfigured for being controlled by a gear or a motor.

It is then possible to add a braking device (not illustrated), forexample controlled by the electronics, for braking or stop the movementof the cam wheel 5 in dependency of the rotation speed of the cam wheel5. For example, an earlier braking is done at faster rotation speedwhereas a late braking is done at slow rotation speed.

The ESCL of the present invention presents the advantages of allowingboth precise angular movement detection and precise angular positiondetection which allows:

-   -   speed detection for position control of lock bolt, in order to        avoid undue driving by the motor 9, and thus avoid potential        damage,    -   better error detection plausibility, for improved diagnostics        functions of critical safety conditions of the ESCL,    -   quick detection of blocked column situation, for stopping the        motor 9 in time before damage occurs (and thus potentially        decreased motor driver components due to lower thermal load        since avoiding motor overload),    -   correct position detection even after voltage interruption, to        avoid false assumed positions of the cam wheel 5, which may lead        to undue driving by the motor 9,    -   high diagnostic possibilities of sensor failures.

The advantages of the absolute sensor is the subsequent speed control,the knowledge of the position in real time and it enables to stop themotor before reaching extremal positions in which pieces may undergoimportant stress.

1. An electrical steering column lock for an automotive vehicle capableof locking and unlocking the steering column comprising: a bolt intendedto move for locking and for unlocking the steering column, a cam wheelintended to rotate according a first rotation axis and to cooperate withthe bolt for controlling the bolt movement, a gear intended to rotateaccording to a second rotation axis and disposed so as to drive therotation of the cam wheel, wherein the cam wheel and the gear are placedsensibly in a common plane and have parallel rotation axes which arealso parallel to the movement of the bolt.
 2. The electrical steeringcolumn lock according to claim 1, wherein the gear rotation iscontrolled by a motor, the motor comprising a longitudinal axiscontained in the common plane and the longitudinal axis being sensiblyperpendicular to the first and second rotation axes.
 3. The electricalsteering column lock according to claim 1, wherein the cam wheel and thegear are contained in a common plane, and in that it further comprises aflat printed circuit board disposed on a plane sensibly parallel to thecommon plane.
 4. The electrical steering column lock according to claim1, wherein the cam wheel comprises a helical ramp able to drive the boltand guiding means able to restrict the movement of the bolt to atranslation movement.
 5. The electrical steering column lock claim 1,wherein the gear has a smaller number of teeth than the cam wheel toadapt the rotating speed and torque of the cam wheel.
 6. The electricalsteering column lock according to claim 3, further comprising anassembly for determining the absolute rotation position of the cam wheelwhile the cam wheel is rotating.
 7. The electrical steering column lockaccording to claim 6, wherein the assembly for determining the absoluterotation position of the cam wheel comprises a Hall effect positionsensor and a magnet.
 8. The electrical steering column lock according toclaim 7, wherein the absolute position Hall effect sensor is placed onthe printed circuit board and wherein the magnet is placed on the camwheel.
 9. The electrical steering column lock according to claim 7,wherein the magnet is a disc with one or several blades, to enable themagnet to closely follow the rotation of the cam wheel.
 10. Theelectrical steering column lock according to claim 7, wherein the magnetcomprises a plurality of north-south magnetic dipoles.
 11. Theelectrical steering column lock according to claim 10, wherein one ofthe north-south magnetic dipoles has a higher or lower magnetizationvalue than the others.